Manufacturing and Quality Control

Whenever we enter the mass production phase, we create a “manufacturing plan” for the project, which includes:

• Yearly/quarterly/monthly demand output schedule
• Workstation machine allocation and operational rate analysis
• Key personnel skill matching (operation, maintenance, inspection)
• Inventory list (raw materials, tools, consumables)

This allows us to quickly respond to sudden orders, peak production, and custom modifications.

Each client project will be provided with a dedicated SOP document, which includes:

• The process of entering the warehouse for inspection by a rookie
• CNC program standards (cutting parameters, changing cutting tool time, etc.)
• Surface treatment precautions
• Standard packaging and shipping

All processes will be posted on the onsite signage, and all operators must undergo training and assessments to ensure consistency.

We have configured a variety of advanced processing equipment, such as:

• 3-axis, 4-axis, and 4.5-axis CNC milling machines (support simultaneous multi-sided machining)
• Dual spindle dual knife turret CNC lathe (can complete internal and external diameter machining at high speed)
• Special punch machine, tooth-cutting machine, edge-trimming machine
• Tool-type dedicated machine center (high productivity, low error)

Each machine is connected to a digital monitoring system, allowing for the real-time reading of spindle status, tool life, and yield data.

For different products and materials, we design dedicated tools:

• High-hardness tools (for parts after heat treatment)
• Special-purpose R-angle tools (for processing curved surfaces)
• Ultra-thin blade (improves the accuracy of small parts)

Each knife has a dedicated lifespan label that changes with each use, preventing wear from affecting quality.

We follow the IATF 16949 process management framework and establish three quality checkpoints:

These mechanisms ensure that each process has traceable data, improving overall efficiency.

We use the following high-precision instruments:

• Zeiss three-dimensional coordinate measuring machine (±0.002mm)
• Surface Roughness Tester
• Optical projector (geometric measurement)
• High-precision altimeter, compass, and tooth gauge
• Film thickness gauge (for testing anode processing quality)

Important test results are stored and recorded in a system for customers to review.

Our factory has passed ISO 14001 certification and implemented the following systems:

• Waste liquid classification and neutralization treatment
• Energy-saving air compressors and machine platform heat recovery systems
• Working environment humidity and temperature control
• Prevent oil mist and cutting debris from escaping

This not only safeguards the health of employees, but also meets the ESG sustainability supply chain requirements, which are increasingly being emphasized by global brands.

We continue to promote low-carbon manufacturing:

• Precision cutting reduces material waste
• Repetitive use of tools and packaging materials
• The proportion of recycled aluminum is increasing year by year.
• Gradual introduction of solar power supply (Target completion of 30% by 2025)

These efforts have also made us an excellent choice for many European and American customers when evaluating their supply chains.

Based on the characteristics of the parts and customer needs, we provide various packaging options:

• EVA shock-absorbing foam, corrugated paper layer
• Aluminium foil moisture-proof packaging (export aerospace parts)
• Anti-static bag (for electronic products)
• Customizable labels (barcode, QR Code tracking)

We also established a dedicated shipment tracking system and conducted 100% inspections before final shipment.

We offer:

• Multiple shipping methods available, including FOB/CIF/DDP
• Support for multi-line delivery via air, sea, and courier services
• Each batch of goods is accompanied by an inspection report and a tracking code.
• Customer ERP system integration allows for real-time viewing of delivery dates and production status

The on-time delivery rate has maintained over 97% for many years, earning the trust of many OEM and Tier 1 customers worldwide.